Provides practical understanding of biomass boiler systems, steam distribution and powerhouse management within plant operations. Palm oil mills rely heavily on steam generation systems for processing operations. Engineers responsible for operating or supervising these systems must understand both the technical principles of boiler operation and the legal requirements enforced by the Department of Occupational Safety and Health (DOSH).
2 Days Technical Training Program (HRD Corp Claimable)
The program is delivered by a senior Mill Engineer with experience in wastewater treatment, soil‑based treatment systems, and industrial environmental compliance. The trainer combines technical knowledge with practical field experience to help organisations implement efficient, environmentally responsible irrigation systems for land application. With over 30 years in the working environment and in various fields, Fabian Fernandez has completed all roles from an Assistant to eventually heading the Sustainability and Engineering Departments for a publicly listed plantation company
This schedule provides a brief outline of each module and key topics covered.
9:00 – 9:30 : Program Introduction
Overview of steam systems in industrial operations and the importance of proper boiler operation in ensuring plant efficiency, safety, and compliance.
9:30 – 10:30 : Module 1 – Boiler Types and Steam Generation Systems
Brief Module Description
This module introduces the different types of boilers used in industrial operations. Participants will learn how steam is generated, the key components of boiler systems, and the role of boilers in plant processes.
10:30 – 10:45 : Morning Break
10:45 – 12:30 : Module 2 – Biomass Boiler Operation in Factories
Brief Module Description
This module focuses on the operation of biomass-fired boilers commonly used in palm oil mills. Participants will learn about the utilisation of biomass fuels, combustion principles, and operational considerations for maintaining stable steam generation.
12:30 – 1:30 : Lunch Break
1:30 – 3:00 : Module 3 – Steam Distribution Systems
Brief Module Description
This module explains how steam is distributed throughout the plant. Participants will learn about piping systems, pressure control, steam losses, and how efficient distribution supports plant performance.
3:00 – 3:15 : Afternoon Break
3:15 – 5:00 : Module 4 – Turbines and Powerhouse Operations
Brief Module Description
This module introduces turbines and powerhouse systems used for power generation. Participants will understand how steam is converted into energy and how powerhouse operations integrate with overall plant performance.
9:00 – 10:30 : Module 5 – Boiler Efficiency and Monitoring
Brief Module Description
This module focuses on monitoring boiler performance and improving efficiency. Participants will learn about key performance indicators, energy losses, and how to optimise boiler operations.
10:30 – 10:45 : Morning Break
10:45 – 12:30 : Module 6 – Boiler Safety and Maintenance
Brief Module Description
This module covers essential safety practices and maintenance requirements for boilers. Participants will learn about routine checks, preventive maintenance, and safety systems that ensure reliable operation.
12:30 – 1:30 : Lunch Break
1:30 – 3:00 : Module 7 – Steam System Troubleshooting
Brief Module Description
This module introduces common operational problems in steam systems and how to identify and resolve them. Participants will learn troubleshooting approaches for maintaining system reliability.
3:00 – 3:15 : Afternoon Break
3:15 – 5:00 : Module 8 – Best Practices in Boiler Operations
Brief Module Description
This module summarises industry best practices in boiler and steam system management. Participants will learn how to improve operational efficiency, maintain safety standards, and ensure long-term system reliability.
At the end of the program participants will:
