Focuses on energy generation, fuel utilisation and steam balance calculations to improve plant energy efficiency and operational performance. Palm oil mills rely heavily on steam generation systems for processing operations. Engineers responsible for operating or
supervising these systems must understand both the technical principles of boiler operation and the legal requirements enforced by the Department of Occupational Safety and Health (DOSH).
Factory Managers | Assistant Managers | Plant Engineers | Assistant Engineers | Cadet Engineers | Utilities Supervisors
The program is delivered by a senior Mill Engineer with experience in wastewater treatment, soil‑based treatment systems, and industrial environmental compliance. The trainer combines technical knowledge with practical field experience to help organisations
implement efficient, environmentally responsible irrigation systems for land application. With over 30 years in the working environment and in various fields, Fabian Fernandez has completed all roles from an Assistant to eventually heading the Sustainability and Engineering Departments for a publicly listed plantation company. This schedule provides a brief outline of each module and its key topics.
9:00 – 9:30 : Program Introduction
Overview of plant energy systems and the importance of managing fuel and steambalance to improve operational efficiency and reduce energy losses.
9:30 – 10:30 : Module 1 – Energy Systems in the Plant
Brief Module Description
This module introduces the overall energy system within the plant, including howenergy is generated, distributed, and consumed. Participants will understand the relationship between fuel input, steam generation, and plant operations.
10:30 – 10:45 : Morning Break
10:45 – 12:30 : Module 2 – Fuel Sources from Biomass
Brief Module Description
This module explores the different types of biomass fuels used in plant operations, such as fibre and shell. Participants will learn how fuel characteristics affect combustion, steam generation, and overall system performance.
12:30 – 1:30 : Lunch Break
1:30 – 3:00 : Module 3 – Steam Consumption and Energy Baselines
Brief Module Description
This module explains how to measure and interpret steam consumption across the plant. Participants will learn how to establish energy baselines and identify opportunities to improve energy use.
3:00 – 3:15 : Afternoon Break
3:15 – 5:00 : Module 4 – Fuel and Steam Balance Calculations
Brief Module Description
This module introduces the principles of fuel and steam balance calculations. Participants will learn how to evaluate the relationship between fuel input and steam output to assess system efficiency.
9:00 – 10:30 : Module 5 – Boiler Efficiency Assessment
Brief Module Description
This module focuses on evaluating boiler performance and efficiency. Participants will learn how to assess key parameters that influence efficiency and identify opportunities for performance improvement.
10:30 – 10:45 : Morning Break
10:45 – 12:30 : Module 6 – Energy Loss Identification
Brief Module Description
This module explains how to identify energy losses in the steam and fuel systems, including heat losses, steam leaks, and combustion and distribution inefficiencies.
12:30 – 1:30 : Lunch Break
1:30 – 3:00 : Module 7 – Optimisation Opportunities
Brief Module Description
This module discusses practical methods for optimising fuel usage and steam efficiency. Participants will explore strategies to improve system performance and reduce operational costs.
3:00 – 3:15 : Afternoon Break
3:15 – 5:00 : Module 8 – Case Studies in Energy Improvement
Brief Module Description
The final module presents real-world case studies demonstrating how energy optimisation has been successfully implemented. Participants will learn how to apply these concepts in their own plant operations.
At the end of the program, participants will:
| Month | Dates |
|---|---|
| April | 11, 12, 18, 19, 25, 26 |
| May | 2, 3, 9, 10, 16, 17, 23, 24, 30, 31 |
| June | 6, 7, 13, 14, 20, 21, 27, 28 |
| July | 4, 5, 11, 12, 18, 19, 25, 26 |
| August | 1, 2, 8, 9, 15, 16, 22, 23, 29, 30 |
| September | 5, 6, 12, 13, 19, 20, 26, 27 |
| October | 3, 4, 10, 11, 17, 18, 24, 25, 31 |
| November | 1, 7, 8, 14, 15, 21, 22, 28, 29 |
