Biomass Technologies for Renewable Energy in Factories

Program Overview

Introduces renewable energy opportunities from palm biomass, including fibre, shell, EFB and biogas applications used for power and steam generation in factories. Palm oil mills rely heavily on steam generation systems for processing operations. Engineers responsible for operating or supervising these systems must understand both the technical principles of boiler operation and the legal requirements enforced by the Department of Occupational Safety and Health (DOSH).

Program Duration = 2 Days Technical Training Program (HRD Corp Claimable)

Learning Objectives

Training Methodology

  • Technical lectures and visual presentations
  • Industry case discussions
  • Practical engineering explanations
  • Interactive discussion and experience sharing
  • Optional mill site walkthrough when conducted on-site

Program Outline

Target Audience

Factory Managers | Assistant Managers | Plant Engineers | Assistant Engineers | Cadet Engineers | Utilities Supervisors

Position within Navigator Technical Academy

The program is delivered by a senior Mill Engineer with experience in wastewater treatment, soil‑based treatment systems, and industrial environmental compliance. Thetrainer combines technical knowledge with practical field experience to help organisations
implement efficient, environmentally responsible irrigation systems for land application. With over 30 years in the working environment and in various fields, Fabian Fernandez has completed all roles from an Assistant to eventually heading the Sustainability and Engineering Departments for a publicly listed plantation company. This schedule provides a brief outline of each module and the topics covered.

Program Outline

Day 1 – Biomass Resources and Energy Fundamentals

9:00 – 9:30 : Program Introduction
Overview of renewable energy development in the palm oil industry and the importance of biomass utilisation in improving energy efficiency and sustainability in factory operations.

9:30 – 10:30 : Module 1 – Renewable Energy in Use

Brief Module Description

This module introduces the concept of renewable energy and its growing importance in industrial operations. Participants will learn how renewable energy contributes to sustainability goals and how biomass energy supports factory energy requirements.

10:30 – 10:45 : Morning Break

10:45 – 12:30 : Module 2 – Biomass Resources from Plantations

Brief Module Description

This module examines the different types of biomass generated from plantation and factory operations. Participants will learn about materials such as palm fibre, palm kernel shell, empty fruit bunches (EFB), and biogas, and how these resources can be used as energy sources.

12:30 – 1:30 : Lunch Break

1:30 – 3:00 : Module 3 – Biomass Utilisation in Boilers

Brief Module Description

This module focuses on the use of biomass fuels in boiler systems for steam generation. Participants will learn how biomass fuels are used in industrial boilers and how proper fuel management supports efficient and reliable steam production.

3:00 – 3:15 : Afternoon Break

3:15 – 5:00 : Module 4 – Combined Heat and Power Systems

Brief Module Description

This module introduces cogeneration systems, where heat and electricity are produced simultaneously. Participants will learn how combined heat and power systems improve energy efficiency and reduce waste in factory operations.

Day 2 – Biomass Technologies and Industry Applications

9:00 – 10:30 : Module 5 – Biomass Fuel Preparation

Brief Module Description

This module explains the preparation and handling of biomass fuels used in industrial energy systems. Participants will learn about fuel storage, processing, and preparation techniques required to maintain efficient combustion and stable boiler performance.

10:30 – 10:45 : Morning Break

10:45 – 12:30 : Module 6 – Biomass Power Generation Technologies

Brief Module Description

This module introduces the technologies used to generate electricity from biomass resources. Participants will gain an overview of power generation systems that utilise biomass fuels and their applications in industrial operations.

12:30 – 1:30 : Lunch Break

1:30 – 3:00 : Module 7 – Emerging Biofuel Technologies

Brief Module Description

This module discusses emerging technologies for converting biomass into biofuels and renewable energy products. Participants will explore future developments in biomass utilisation and how these innovations may influence industrial energy systems.

3:00 – 3:15 : Afternoon Break

3:15 – 5:00 : Module 8 – Industry Challenges and Opportunities

Brief Module Description

The final module reviews the challenges faced by industries when implementing biomass energy systems. Participants will discuss operational, environmental, and economic considerations while identifying opportunities for improving renewable energy utilisation in factory operations.

Program Outcome

At the end of the program participants will:

  • Understand the role of biomass as a renewable energy resource
  • Identify key biomass materials generated in plantation and factory operations
  • Understand how biomass is used in boiler and cogeneration systems
  • Recognise emerging technologies in bioenergy development
  • Identify opportunities for improving energy efficiency and sustainability
Available Dates
Month Dates
April 11, 12, 18, 19, 25, 26
May 2, 3, 9, 10, 16, 17, 23, 24, 30, 31
June 6, 7, 13, 14, 20, 21, 27, 28
July 4, 5, 11, 12, 18, 19, 25, 26
August 1, 2, 8, 9, 15, 16, 22, 23, 29, 30
September 5, 6, 12, 13, 19, 20, 26, 27
October 3, 4, 10, 11, 17, 18, 24, 25, 31
November 1, 7, 8, 14, 15, 21, 22, 28, 29